A massive explosion at Sigachi Industries’ chemical plant in Telangana on June 30, 2025, collapsed the reactor unit and left scores dead and injured.
At a Glance
- The blast ripped through the spray dryer unit at 9:00 a.m. IST on June 30, 2025.
- At least 39 workers were killed and 36 more injured in the explosion.
- The facility, 50 km from Hyderabad, produced over 25% of Sigachi’s annual output.
- Operations at the plant have been halted for 90 days pending safety assessments.
- Rescue teams recovered charred bodies and are conducting DNA testing for identification.
Shock and Destruction
According to CNN, the explosion at the Pashamylaram plant flattened the spray dryer assembly and sent a plume of toxic smoke over Sangareddy district. Emergency crews battled intense heat to extract survivors, many suffering severe burns and inhalation injuries, as documented by Reuters.
Eyewitnesses within a two-kilometer radius reported hearing a deafening roar and feeling shockwaves shake nearby homes. The blast halted production of microcrystalline cellulose, a pharmaceutical excipient that accounts for nearly a quarter of Sigachi’s output.
Human Toll and Response
Authorities confirmed recovery of 34 bodies from the debris, with five more fatalities recorded at hospitals, bringing the death toll to 39 and leaving 36 workers critically injured, according to an Associated Press report. The Telangana government announced ex gratia payments of ₹200,000 to the families of each deceased worker and ₹50,000 to injured employees, underscoring the human cost of industrial safety lapses.
Hospitals in Hyderabad reported a surge in burn cases, straining emergency wards already operating at capacity.
Investigation and Aftermath
Sigachi Industries has suspended operations at the Sangareddy facility for 90 days pending a government probe, as noted by CNN. A five-member committee will review maintenance logs, safety protocols, and chemical-handling procedures to determine the cause of the disaster.
Industrial safety advocates warn that chronic regulatory gaps in India’s pharmaceutical sector—where high-pressure reactors and spray dryers run nonstop—may have contributed to the catastrophe. With suppliers racing to reroute orders and legal liabilities mounting, Sigachi faces a difficult path to restore trust and safeguard its workforce.
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